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Graphite Ring
Products Description
Shandong Jinyi Hot-top Casting Graphite Ring
1. Product Overview
Shandong Jinyi New Material Co., Ltd. specializes in R&D and production of high-performance components for molten aluminum hot-top casting. The graphite ring, as a core sealing and wear-resistant part in hot-top casting systems, collaborates with transition plates, distribution plates, and casting thimbles to achieve leak-free molten aluminum flow. It is fully compatible with Wagstaff air slip casting units and widely applied in high-end fields such as new energy vehicle aluminum parts, aerospace components, and precision aluminum casting.
2. Core Material & Performance
| Item | Details |
| Material | ≥99.5% high-purity graphite, processed by precision CNC equipment |
| Key Performance | – Excellent corrosion resistance to molten aluminum- High dimensional accuracy (±0.03mm)- Smooth surface (Ra≤0.6μm)- Strong thermal shock resistance |
| Pollution Control | No peeling or impurity release, meeting high-value-added aluminum casting standards |
3. Technical Parameters
| Parameter | Specification |
| Purity | ≥99.5% |
| Density | 1.75-1.85 g/cm³ |
| Compression Strength | ≥20 Mpa |
| Max Working Temperature | 1200℃ |
| Service Life | 800-1200 Casting Cycles |
4. Compatibility & Applications
4.1 Matching Components
Transition plate, distribution plate, casting thimble, distribution launder, casting mold
4.2 Application Scenarios
- Hot-top casting of aluminum ingots and high-precision aluminum rods
- Compatible with 3-20in aluminum alloy diameters
- Suitable for large-scale continuous aluminum casting production lines
5. Product Advantages
- Extended service life: 2-3 times longer than ordinary graphite rings, reducing component replacement frequency
- Quality improvement: Prevents molten aluminum leakage and contamination, enhancing aluminum alloy qualification rate
- Energy efficiency: Optimized structure reduces heat loss during casting
- Low maintenance: Stable performance minimizes post-installation maintenance costs
6. Specifications & Packaging
6.1 Specifications
- Standard: Fits 3-20in aluminum alloy diameters
- Customization: Available according to customer’s equipment drawings or process requirements
6.2 Packaging
- Standard: 35pieces/box (moisture-proof packaging to avoid graphite absorption of water)
- Bulk orders: Custom wooden pallets (anti-collision design for long-distance transportation)
7. Installation Instructions
- Select the graphite ring size matching the alloy diameter and hot-top casting equipment model.
- Install the graphite ring between the transition plate/thimble and the casting platform; ensure the surface is smooth, undamaged, and seamless with adjacent components. Seal edges with ceramic fiber material for thermal insulation.
- After installation, preheat the casting platform uniformly to 260℃-350℃ (to remove adsorbed crystal water); direct flame heating on the graphite ring itself is prohibited.
Contact Information: Shandong Jinyi New Material Co., Ltd. | For customization or technical inquiries, please contact our sales team.