Products

About This Project

Shandong Jinyi New Material Co., Ltd. (abbreviated as JINYI), established in 2014, is a professional manufacturer specializing in the R&D and production of online degassing units and plate-type filter units for aluminum and aluminum alloys. Leveraging its in-depth expertise in molten aluminum purification technology, JINYI has won positive market feedback and a solid reputation among customers both at home and abroad, becoming a trusted partner in the high-precision aluminum processing industry.

JINYI’s online plate-type filtering unit adopts advanced high-silicon melting technology, focusing on molten aluminum purification for high-value-added and high-tech performance applications. It is designed to replace high-cost ceramic tubular filtering units and ordinary plate-type filtering units, offering a more cost-effective and efficient solution. With JINYI’s professional technical guidance, this unit can effectively remove micron-level impurities from molten aluminum, making it ideal for key application scenarios such as aluminum alloy casting in rail transit, micron aluminum foil production, and PS plate manufacturing in the printing industry.

Assemblies of Online Plate-Type Filter Unit

• Mechanical Equipment
• Tank Body and Cover
• Heater
• Electric Controller

Application of JINYI Plate-Type Filter Unit

JINYI’s plate-type filtering unit is dedicated to the filtration and purification of molten aluminum, and it is used in conjunction with ceramic foam filters. It can efficiently remove inclusions and tiny particles from molten aluminum, making it particularly suitable for casting high-purity aluminum and high-precision aluminum alloys. The unit exhibits outstanding performance advantages, including thermal resistance, oxidation resistance, corrosion resistance, rapid heating, long service life, and acid resistance.

Core Advantages of JINYI Plate-Type Filter Unit

1. High-Quality Material for Key Components: The core functional parts are made of high-purity silicon carbide (SiC). The normal operating temperature reaches 1450°C, and the unit can operate continuously for up to 2200 hours. It features excellent thermal resistance, oxidation resistance, corrosion resistance, rapid heating, long service life, and acid resistance—ensuring stable performance in harsh molten aluminum processing environments.
2. Durable Casing Design: The unit’s casing is welded from high-quality steel plates, and it undergoes advanced rust removal processes and is coated with corrosion-resistant coatings. This design effectively enhances the casing’s durability and resistance to industrial environmental erosion, extending the overall service life of the equipment.
3. Precise Lifting & Rotating System: Equipped with a dedicated lifting and rotating device, the unit has the advantages of compact size, high operational accuracy, complete synchronization, reliable self-locking performance, and stable structural operation. This simplifies on-site operation and improves production efficiency.
4. High-Performance Lining: The lining of the filter unit is made of high-silicon melting material, which has the characteristics of aluminum non-adhesion and high corrosion resistance. This not only prevents secondary contamination of molten aluminum but also significantly prolongs the service life of the lining and the entire unit.
5. Optimized Filtration Efficiency: The unit adopts a reasonable structural design and is matched with high-absorption ceramic foam filters. This combination ensures efficient capture of inclusions and tiny particles in molten aluminum, meeting the strict purity requirements of high-precision aluminum processing.

Technical Parameters of JINYI Plate-Type Filter Unit

Mechanical Rotation Type Configuration

For the mechanical rotation type of JINYI plate-type filter unit, the structural design of key components (such as the lifting and rotating mechanism) is optimized for enhanced operational stability. The mechanical rotation system adopts high-precision transmission parts, ensuring smooth and accurate rotation during operation, and it is equipped with a reliable self-locking device to prevent accidental movement during the filtration process.

Lining of JINYI Plate-Type Filter Unit

The lining of the plate-type filter unit is made of high-silicon melting material, which has two core advantages:

• Aluminum Non-Adhesion: Prevents molten aluminum from adhering to the lining surface, avoiding secondary contamination of molten aluminum and reducing the frequency of cleaning and maintenance.
• High Corrosion Resistance: Resists chemical erosion from molten aluminum and its impurities, significantly prolonging the service life of the lining—effectively reducing equipment maintenance costs for customers.

Non-Sticking Test Instructions for Lining Material

To ensure the lining material’s non-sticking performance and the overall reliability of the filter unit, the following test and installation procedures must be followed:

1. Install the filter box into the steel casing strictly in accordance with the design drawings, ensuring accurate alignment of all mounting positions.
2. Place insulation boards at the bottom and sides of the steel casing, then fix the filter box in place to ensure stable installation and effective thermal insulation.
3. Before use, check the filter box lining to ensure it is clean, free of damage (such as cracks or chips), and that there are no gaps between the lining and the casing—preventing molten aluminum leakage or heat loss.
4. Preheat the installed filter box properly. The preheating method can be electric heating or gas flame heating, but direct contact between the flame and the filter box wall must be avoided to prevent local overheating and damage to the lining. The maximum preheating temperature should be controlled within 850°C; this step is intended to remove adsorbed crystal water from the lining material, ensuring safe and efficient operation of the unit during formal production.